Technical whitepaper
Jigs and Fixtures: Evaluating FDM for Manufacturing Aids
Review how manufacturers evaluate FDM 3D printing for jigs, fixtures, and manufacturing aids by comparing application need, material route, workflow, and production constraints.
Key takeaways
- The paper positions jigs, fixtures, and manufacturing aids as a practical starting point for applying 3D printing beyond prototyping.
- It cites typical lead-time reductions of 40 to 90 percent and cost savings of 70 to 90 percent for 3D printed jigs and fixtures compared with traditional outsourced tools.
- Examples from Thermal Dynamics, Thogus, BMW, Oreck, and Xerox show how FDM tooling can reduce cost, lead time, inventory burden, or manual work in specific applications.
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Executive Summary
This whitepaper examines why jigs, fixtures, and other manufacturing aids are often a strong first production use case for FDM additive manufacturing. It focuses on shop-floor tools that improve quality, reduce cycle time, organise work, or support repeatable assembly and inspection tasks.
The paper explains how 3D printing can reduce the time, cost, and effort normally associated with low-volume production tooling. It also shows how lower tool costs can make redesign and optimization more practical, enabling teams to improve ergonomics, reduce scrap, or remove small inefficiencies that would otherwise be hard to justify.
Readers will find examples from several manufacturers using FDM for fixtures, robot end-effectors, badge placement tools, vacuum-cleaner assembly jigs, and punching tools. The guide is aimed at teams looking for a low-risk way to start applying additive manufacturing directly inside production operations.