FDM®
FDM is a polymer additive manufacturing process used for selected tooling, fixtures, prototypes, and end-use applications. D2M helps clients review material fit, workflow control, documentation, operator training, and implementation route.
Screens candidate applications before equipment decisions are made.
Connects material choice to operating environment and documentation needs.
Defines operator workflow, inspection route, and handover requirements.
Supports localized production planning where the business case is clear.
How does it work?
How the Technology Is Assessed
FDM® should be evaluated against the application, material requirement, build or measurement envelope, operating environment, post-processing needs, and inspection route.
The process route is only one part of the system. Teams also need file control, operator workflow, quality records, maintenance planning, and clear approval points before the technology becomes an operating capability.
Why choose FDM®?
Why the Selection Process Matters
FDM® may be useful where its process characteristics match the application requirement. It should not be selected because it is available or familiar.
D2M compares candidate applications, materials, production constraints, inspection needs, and commercial assumptions before recommending a route. The result is a technology decision tied to workflow and governance, not a machine-led purchase.
Compare Selected FDM® Systems
Review selected systems against the specifications that matter for application fit and implementation planning.
| Specifications |  Stratasys F900 |  Stratasys F770® |  Stratasys Fortus 450mc |
|---|---|---|---|
When part size, material performance, and repeatability are mission-critical, the F900 delivers industrial scale without compromising mechanical integrity. | If part size matters, the F770 provides dependable, large-format FDM capability with lower total cost of ownership. | If you want industrial-grade capability without stepping into large-format territory, the 450mc offers proven reliability and strong ROI across multiple industries. | |
| Learn More | Learn More | Learn More |
Relevant Industries
FDM can support industrial, aerospace-adjacent, and defense-adjacent workflows when material performance, inspection route, and documentation requirements are defined.
Application Opportunities
Candidate FDM applications are reviewed against geometry, material requirement, operating environment, inspection route, and business case.
Related Systems and Materials
Review systems and materials associated with FDM® before defining the production route.
Industrial 3D Printers
FDM system selection should be based on part size, material route, thermal requirements, operator workflow, documentation needs, and repeatability targets.
Stratasys F370®CR
Accessible industrial composite printing for strong, stiff, carbon-fiber-reinforced parts and everyday manufacturing needs.
Stratasys Fortus 450mc
Industrial FDM for tooling and parts needing engineering thermoplastics.
Stratasys F900
High-capacity FDM engineered for reliable, precise, and consistent manufacturing at scale.
Stratasys F170™
Accessible industrial-grade 3D printing with dependable accuracy, easy operation and versatile materials for classrooms and offices.
Stratasys F370®
Accessible industrial FDM printing with reliable performance, versatile materials, and easy operation for office or shop-floor use.
Stratasys F770®
Large-format industrial FDM printing for full-scale parts, production tooling and big builds at an accessible price point.
Evaluate FDM for Your Workflow
Review the FDM application, material route, system options, documentation needs, and operating model before scaling use.
Compatible Materials
FDM material selection depends on the operating environment, temperature exposure, mechanical requirement, inspection route, and approval pathway for the application.
Related FDM® Case Studies
East/West Industries Fortus 450mc FDM Case Study
Lockheed Martin Antero 840CN03 FDM Aerospace Parts Case Study
General Atomics Aerospace Additive Manufacturing Case Study
Related Insights & Resources
Choosing an FDM Printer: Where the New F870 Fits
Compare Stratasys FDM systems for fixtures, large tooling and recurring part manufacture, including the new F870.
Designing 3D-Printed Thermoforming Tools for Vacuum, Heat and Surface Control
A printed thermoforming tool can match the CAD surface yet produce incomplete draws, visible surface defects or unstable results. Effective tooling design connects geometry with airflow, heat response, sealing, mounting and measured forming trials.
3D-Printed Threads or Metal Inserts? Designing Parts for Repeated Assembly
Printed threads, tapped holes, thread-forming screws and metal inserts can all work in production parts. The right choice depends on load, material, process and how often the joint will be opened.
Using 3D-Printed Parts Around Sensitive Electronics: ESD Is More Than a Material Choice
An ESD-capable material does not define the finished printed part. Electrical requirements, manufacturing route, interfaces and verification still need to be considered for components used around sensitive electronics.
