Aerospace
Aerospace teams work under strict traceability, material justification, and approval constraints before any manufacturing route can move beyond review. D2M supports application assessment, technology route selection, workflow design, documentation planning, and training for aerospace manufacturing and maintenance contexts.

Application Suitability
Candidate applications are reviewed against operating conditions, material requirements, inspection needs, and commercial constraints.
Workflow Definition
The equipment, software, material route, records, and approval points are mapped before implementation decisions are made.
Implementation Planning
Training, documentation, governance, and handover requirements are defined so the capability can be managed by internal teams.
Industry Overview
Aerospace teams work under strict traceability, material justification, and approval constraints before any manufacturing route can move beyond review.
D2M supports application assessment, technology route selection, workflow design, documentation planning, and training for aerospace manufacturing and maintenance contexts.
Common Applications
Lightweight Brackets & Structural Components
Explore ApplicationMaintenance, Repair & Overhaul (MRO)
Explore ApplicationComposite Tooling & Production Aids
Explore Application
Jigs & Fixtures
Explore ApplicationDucting, Covers & Complex Hollow Geometries
Explore ApplicationFunctional Metal Parts
Explore ApplicationReferenced Work in Aerospace

General Atomics Aerospace Additive Manufacturing Case Study

East/West Industries Fortus 450mc FDM Case Study

Lockheed Martin Antero 840CN03 FDM Aerospace Parts Case Study
Technology Routes for Aerospace
Review hardware and material routes that may be suitable after application, workflow, and qualification requirements are understood.
3D Printers

Stratasys F370®CR
Accessible industrial composite printing for strong, stiff, carbon-fiber-reinforced parts and everyday manufacturing needs.

Stratasys Fortus 450mc
Industrial FDM for tooling and parts needing engineering thermoplastics.

Stratasys Origin® Two
P3 photopolymer 3D printing system for selected applications where accuracy, material route, workflow, and production requirements need to be reviewed.

Stratasys J850™ Pro
Multi-material PolyJet prototyping that delivers parts which look, feel and function like final products.

Stratasys F190™CR
System route for application and workflow review.

XACT Metal XM200G
Configurable metal powder-bed fusion for prototypes, tooling and small parts.

Stratasys F900
High-capacity FDM engineered for reliable, precise, and consistent manufacturing at scale.

Stratasys H350™
Industrial SAF™ 3D printing for consistent, high-volume production with competitive part costs and streamlined workflows.

Stratasys J35™ Pro
Compact PolyJet for detailed prototypes with rigid, clear and flexible regions.

Stratasys J55™ Prime
Compact full-color PolyJet printing with tactile, functional and multi-material capability for office-ready design workflows.

Stratasys F3300
Next-generation FDM performance for faster, stronger, and more consistent part production.

Stratasys F870
Large-format industrial FDM printing for tooling, jigs and functional parts.
3D Scanners

Scanology KSCAN-MAGIC
Composite laser 3D scanning for ultra-fast, ultra-accurate measurement of any size part.

Scanology KSCAN-E
Flagship wireless 3D scanner with ultra-high accuracy, multiple scan modes and fully portable metrology-grade performance.

Scanology TrackProbe
Metrology-grade optical 3D probing for large-scale, high-precision industrial measurement.

Scanology NimProbe
Portable, high-precision optical 3D probing and scanning system - measurement freedom without cables or constraints.

Scanology SIMSCAN-E
Palm-sized, wireless 3D scanning with high-speed, industrial-grade accuracy.

Scanology NimbleTrack GEN2
Wireless, high-precision 3D scanning for fast, detailed measurement anywhere.

Scanology KSCAN-X
Scanning system for workflow and inspection review.

Scanology TrackScan Sharp
Industrial-grade, large-volume optical 3D scanning - fast, accurate, and target-free for parts from small components to huge assemblies.

Scanology 3DeVOK MT
A versatile professional 3D scanner combining laser and speckle technology for fast, accurate, marker-free scanning.

Scanology MSCAN-L15
High-precision photogrammetry for accurate measurement of large-scale parts.

Scanology NimbleTrack
Wireless, compact 3D scanning system delivering high-precision measurement for small-to-medium parts with total freedom of movement.

Scanology SIMSCAN-Gen2
Palm-sized laser 3D scanner delivering metrology-grade accuracy, speed and portability.

Scanology NimbleTrack-CR
Wireless, high-precision 3D scanning system - portable and engineered for detailed industrial or heritage-grade scanning.
Compatible Materials

ABS-M30

FDM Support Materials

Antero™ 800NA

ASA

ABS-CF10

Diran 410MF07

Antero™ 840CN03

Nylon 12

Kimya PC-FR

ABS-ESD7

Aluminum Metal Powder

Cobalt Metal Powder

Copper Metal Powder

Elastico™

Nylon 12CF

Nylon 6

Nylon-CF10

TPU 92A

Nickel Metal Powder

Origin® Open Materials

PC-ABS

Polycarbonate (PC)

Polylactic Acid (PLA)

Polyphenylsulfone (PPSU/PPSF)

PA11 (Nylon 11)

PA12 (Nylon 12)

Somos® Element™

Somos® EvoLVe™ 128

Somos® NeXt™

Somos® PerFORM

Somos® PerFORM Reflect™

Somos® ProtoGen™ 18420

Somos® ProtoTherm™ 12120

Somos® Taurus™

Somos® WaterShed® AF

Somos® WaterShed® XC 11122

ST-130

SUP706B™

SUP707™

SUP710™

Titanium Metal Powder

ToughONE™

ULTEM™ 1010 Resin

ULTEM™ 9085 Resin

VICTREX AM™ 200
Related Insights & Resources

Choosing an FDM Printer: Where the New F870 Fits
Compare Stratasys FDM systems for fixtures, large tooling and recurring part manufacture, including the new F870.

Using 3D-Printed Parts Around Sensitive Electronics: ESD Is More Than a Material Choice
An ESD-capable material does not define the finished printed part. Electrical requirements, manufacturing route, interfaces and verification still need to be considered for components used around sensitive electronics.

When UAS Requirements Change, Production Has to Change With Them
Small UAS configurations can change faster than conventional tooling can economically follow. See where SAF can support suitable changing polymer component families.

Protective Caps for Aerospace MRO: Fit, Retention and Traceability
Learn why fit, retention, removal, material exposure and accountability must work together before a protective cap enters aerospace maintenance.


